SolarTerrace IkonDocument No.: PZ85-IM01-10Version: V1.0Last Updated – Feb. 20251The Clenergy PVezRack SolarTerrace Ikon is an optimal ground mounting solution designed for commercial and utility scale PV installations. Its innovative and efficient design, including quick positioning for panels, swift clamps for structure, back-locked panels, and self-grounding systems, enables effortless and safe installation on all terrains. This solution not only facilitates shorter station construction periods, but also delivers higher ROI and lower LCOE.Please review this manual thoroughly before installing PVezRack SolarTerrace Ikon. This manual provides:1) Simple introduction of the installation relating to SolarTerrace Ikon Mounting systems.2) Planning and installation instructions for SolarTerrace Ikon.Structural integrity of the PVezRack SolarTerrace Ikon parts will be compliant with the Eurocodes, ASCE 7-16, JISC 8955 and AS/NZS 1170.2:2011 (R2016) standards when installed correctly. Make sure to comply with the relevant Occupational Health and Safety regulations when carrying any installation. Also, make sure to comply with other relevant State or Federal regulations.Always check you are using the latest version of this Installation manual. To do that, contact your local distributor or contact Clenergy via www.clenergy.com.cn.IntroductionComplying with all applicable local or national building codes, including any that may supersede this manual;Ensuring that PVezRack and other products are appropriate for the particular installation and the installation environment;Using only PVezRack parts and installer-supplied parts as specified by the PVezRack project plan. (substitution of parts may void the warranty and invalidate the letter of certification);Recycling: Recycle according to the local relative statute;Removal: Reverse installation process;Ensure that there are no less than two professionals working on panel installation;Ensure the installation of related electrical equipment is performed by qualified personnel.For the electronic components, refer to the relative instruction manual (eg. inverter);Ensuring safe installation of all electrical aspects of the PV array. The installer is solely responsible for:List of contentsIntroduction OverviewListStructure Installion Process 12 69- Introduction -Installation Guide / SolarTerrace Ikon Code-Compliant Planning and Installation Guide V 1.0 – Structure Installion Process -2OverviewTechnical DetailsPanel Orientation 2 PortraitWind Load Refer to the General Assembly DrawingSnow Load Refer to the General Assembly DrawingTilt Angle Refer to the General Assembly DrawingFoundation RammingMaterialPost: HDGCrossbeam: ZAM (Zinc-Aluminum-Magnesium) SteelPurlin: ZAM (Zinc-Aluminum-Magnesium) SteelFastener: SUS304 or HDGTerrain AdaptabilityN-S: Unlimited E-W: Up to 30% slopePost Span Perimeter Rows: Refer to the General Assembly Drawing Interior Rows: Refer to the General Assembly DrawingTable LengthRefer to the General Assembly DrawingStandard EURCODE 0-9 | AS NZS 1170.2 | ASCE 7-16 | JISC 8955Certification CE, TUV, Wind Tunnel TestWarranty 12 years- Overview -Installation Guide / SolarTerrace Ikon Code-Compliant Planning and Installation Guide V 1.0 – Structure Installion Process -3Installation ToolM8 SocketM12 SocketM8/M12 Socket Wrench Electric Auto-Wrenc M12 WrenchM8/12 Torque Wrench(Torque Ranger:10-100Nm Inclinator StringTapeHammerMark Pen Total Station orEquivalent InstrumentThe installation tool is not in the scope of supply.!- Overview -Installation Guide / SolarTerrace Ikon Code-Compliant Planning and Installation Guide V 1.0 – Structure Installion Process -4Precautions in the Process of InstallationInclination East-WestInclination North-SouthBefore unpacking, check the quantity of each package is consistent with the label, if there is an abnormality, please take a photo and contact Clenergy immediately. If the quantity is less after unpacking and installation, Clenergy will no longer replenish the goods free of charge.Before installation, the size and appearance of the product should be checked, if any abnormalities are found, please give the feedback to Clenergy engineer immediately. If installation continues, Clenergy will not be responsible for rework costs and relevant losses.Using professional scaffolding poles to build PVezRack SolarTerrace Ikon installation platforms, material placement racks, etc., and equipping the necessary shelves or ladders for high-altitude work. Each component of PVezRack SolarTerrace Ikon such as posts, crossbeams, purlins cannot be used to construct auxiliary installations. It is also not allow to use any parts of PVezRack SolarTerrace Ikon to build a temporary frame to carry items, etc., resulting in the deformation of the parts.It is strictly forbidden to drag PVezRack SolarTerrace Ikon components on site. The surface of the product should be prevented from rubbing with other items, which cause the zinc layer to fall off and cause rust, etc. If this leads to abnormal appearance, Clenergy will void the warranty. High-altitude work and water operation should avoid fasteners and products falling from high places, if they fall, they should be picked up immediately to avoid the product being covered by surface dust, rainwater, etc. If this leads to a shortage of product materials, Clenergy will not give free replenishment. If the zinc layer falls off due to wrong or improper operation, knocking on the product, etc., the construction team needs to immediately correct and remove rust and spray zinc for repair.Each component of PVezRack SolarTerrace Ikon such as posts, crossbeams, purlins, and so on should be installed correctly, and the product itself should not be torsionally deformed, welded, have internal stress, inclined torsional force, etc. So each component should be adjusted to eliminate deformation, internal stress, torsion and other abnormalities before the components can be installed. Otherwise Clenergy will void the warranty.- Overview -Installation Guide / SolarTerrace Ikon Code-Compliant Planning and Installation Guide V 1.0 – Structure Installion Process -5In the actual installation on site, if the angle of the component, the ground clearance, the span of the piles, the distance between the north and south of the piles, the height of the pile upper the ground, and the angle of the all orientation inclination of the ground are inconsistent with the parameters of the drawing, please give the feedback to Clenergy engineer immediately. If installation continues, Clenergy will not be responsible for rework costs and relevant losses.The torque of fasteners should be strictly in accordance with the installation instructions.During the installation process, if it is found that the surface of the bracket product is stained with other foreign objects such as mud and lubricating oil, it needs to be cleaned before installation. If you need to cut, drill or otherwise transform the bracket products due to the undulating terrain and foundation deviation, please contact the Clenergy engineer, and the transformation can only operate after confirmation, and operate according to the local and the requirements of this installation instruction, otherwise Clenergy will void the warranty.Most of PVezRack SolarTerrace Ikon components are metal products, please pay attention to the length, port metal burrs, weight, etc., to avoid bumping into personnel, if there is any injury causing, please seek medical attention immediately.- Overview -Installation Guide / SolarTerrace Ikon Code-Compliant Planning and Installation Guide V 1.0 – Structure Installion Process -6- List -A Front Post C140x70x20x3.0xLP T.1B Rear Post C140x70x20x3.0xLP T. 2Detailed dimensions LP T.1 refer to General Assembly Drawing. Detailed dimensions LP T. 2 refer to General Assembly DrawingC Post Connector D Crossbeam Clamp L50E Hex Bolt M12x45 F Plain Washer 12×24 G Spring Washer 12 H Hexagon Nut M 12 ListSolarTerrace IkonLP T.1LP T. 2Installation Guide / SolarTerrace Ikon Code-Compliant Planning and Installation Guide V 1.0 – Structure Installion Process -7- List -I Hex Flange Bolt M12x30 J Crossbeam Splice C170-L300K Crossbeam C170x70x25x2.0-LCBL PurlinDetailed dimensions LCB refer to General Assembly Drawing. Detailed dimensions LPN refer to General Assembly Drawing.M End Clamp MAC N Inter Clamp MACO Panel Positioning Clip 3 pcsP Mushroom Hex Square Neck Bolt M8x60Q Large Plain WasHex 8×24 R Spring Washer 8LCBLPNInstallation Guide / SolarTerrace Ikon Code-Compliant Planning and Installation Guide V 1.0 – Structure Installion Process -8S Hexagon Nut M8 T Purlin AnchorU Side Purlin Anchor V Hex Flange Bolt M12x65Jig Toroda Rail Purlin Positioning Clip Diamond module Hex Bolt M8x20- List -Installation Guide / SolarTerrace Ikon Code-Compliant Planning and Installation Guide V 1.0 – Structure Installion Process -9A Front Post C140x70x20x3.0xLP T.1 B Rear Post C140x70x20x3.0xLP T. 2 Quantity and Detailed dimensions LP T.1refer to General Assembly Drawing. Quantity and Detailed dimensions LPT.2 refer to General Assembly Drawing.Table Spacing Tolerance Notice: 1. The distance W1/W2 between front and back table refer to the Layout (not in the scope of supply). 2. Pay attention to the post orientation when installing the post. 3. If structure cannot be installed due to the spacing error of the posts, the posts need to be re-installed.4. All installation errors must meet requirements, otherwise, the normal operation will be affected.Step 1: Ramming PostE (Northern Hemisphere)W (Southern Hemisphere)Top ViewW1W2LP T.1LP T. 2Installation Guide / SolarTerrace Ikon Code-Compliant Planning and Installation Guide V 1.0 – Structure Installion Process -10 Post Spacing in a Flat Notice:1. The distance W1 between front and back post can be adjusted to 20mm, this adjustment cannot be added or reduced, refer to the General Assembly Drawing.2. Pay attention to the post orientation when installing the post.3. Install the most side post first, and then install other posts in a east-west direction. In the absence of a slope, the post spacing detailed dimensions L refer to the General Assembly Drawing. When there is a or slope, the post spacing refer to the manual 3.1.2 Post Spacing in Slope.4. The allowable value of the adjustable position of the post top is: south-north 10mm. Base on the side post, the east-west adjustment of other post is 30mm, this adjustment cannot be added or reduced.Top ViewSide ViewFront ViewRear Post: Post top tolerance 10mmFront Post: Post top tolerance 10mm AA A A AABBH10mmL130L130L230HGround ElevationGround ElevationInstallation Guide / SolarTerrace Ikon Code-Compliant Planning and Installation Guide V 1.0 – Structure Installion Process -11 Post Spacing in Slope Notice: 1. The height of post from the ground after ramming is H5, detailed dimensions H refer to the General Assembly Drawing. 2. The height difference H between front and back post can be adjusted to 10mm, Detailed dimensions H refer to the drawing.3. In the absence of a slope, the post spacing detailed dimensions L and H refer to the drawing.When there is a W-E slope, the post spacing should be Lcos . When there is a S-N slope, the height difference H stays the same. 4. All installation errors must meet requirements, otherwise, the normal operation will be affected.Post Ramming Allowed Tolerances Notice: 1. When installing the Posts, it is necessary to adjust the other posts based on the most side post. 2. The above data is the adjustment amount of a single post and all adjustment amounts are not allowed to add up.Maximum Tilt AngleE-W & N-S: 1 Side ViewFront ViewLcos Lcos WcosH10mmMaximum Torsion Angle: 1Installation Guide / SolarTerrace Ikon Code-Compliant Planning and Installation Guide V 1.0 – Structure Installion Process -12C Post Connector 1 pcsD Crossbeam Clamp L50 2 pcsHex Bolt Assy. M12x45 E Hex Bolt M12x45 2 pcsF Plain Washer 12×24 2 pcs G Spring Washer 12 2 pcsH Hexagon Nut M 12 2 pcsNotice:1. The angle between Post and Post Connector is adjustable, which is infinite angle adjustment by Crossbeam Clamp. 2. Ensure that all bolt heads face the same direction. Dont tighten the Hex Bolt Assy. M12x45.Step 2: Post Connector Assy.Attention Dont TightenF GHEC DInstallation Guide / SolarTerrace Ikon Code-Compliant Planning and Installation Guide V 1.0 – Structure Installion Process -13 Hex Bolt Assy. M12x30 I Hex Flange Bolt M12x30 2 pcsF Plain Washer 12×24 2 pcs G Spring Washer 12 2 pcsH Hexagon Nut M 12 2 pcsStep 3: Post & Post ConnectorH GFISpecificationTorqueHex Bolt Assy. M12x30 50-55NmInstall AngelOf General Assemble Drawing 15 20/30 25/35Position of Post & Post Connector Notice:1. Ensure that all bolt heads face the same direction.2.Pre-tightening torque of Hex Bolt Assy. M12x30: 50-55Nm. Installation Guide / SolarTerrace Ikon Code-Compliant Planning and Installation Guide V 1.0 – Structure Installion Process -14K Crossbeam C170x70x25x2.0-LCB 2 pcsJ Crossbeam Splice C170-L300 1 pcsQuantity and Detailed dimensions LCBrefer to General Assembly Drawing.Hex Bolt Assy. M12x30 I Hex Flange Bolt M12x30 8 pcsF Plain Washer 12×24 8 pcsG Spring Washer 12 8 pcsH Hexagon Nut M 12 8 pcsNotice:1. Crossbeam Clamp L50 limit the Crossbeams fall, but dont tighten.Step 4: Crossbeam & Crossbeam SpliceCrossbeam ConnectorCrossbeamAttention Dont TightenKLCBInstallation Guide / SolarTerrace Ikon Code-Compliant Planning and Installation Guide V 1.0 – Structure Installion Process -15Notice:1. The overhang l1 and l2 of Crossbeam can be adjusted to 10mm, this adjustment cannot be added or reduced, refer to the General Assembly Drawing. 2. Ensure that each row of Crossbeam is on the same horizontal line, and the alignment of the end is 10mm. 3. Tighten all M12x30 bolt assemblies after adjusting the Crossbeam.4. Pre-tightening torque of the M12x30 bolt assembly: 50-55Nm, Ensure that all bolt heads face the same direction.Notice:1.The quantity of Middle Purlin (M-P) refer to the General Assembly Drawing.STEP 5: Pur
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